OilSyst Vacuum Systems

Recycler of used/waste oil manufacturer, chance to double your profit

7 Savings that you are missing by not using EVEREST OILSYST ® Vacuum Systems

Increase in yield by up to 2% over conventional vacuum systems leading to enhanced production as a resultant of deeper and more consistent vacuum.
Reduction in total heat to the distillation process as now the distillation occurs at higher ultimate vacuum.
Reduction in batch time leading to higher OEE, getting more output from the same setup.
Reduced overall power consumption measured in Watts/ltr of feed.
Low maintenance and higher guaranteed uptime leading to more production and higher peace of mind.
Product recovery in intermediate condenser direct saving.
No additional effluent generation and no treatment cost, greener cleaner vacuum.

About Oilsyst Vacuum Systems

Oilsyst vacuum systems is an engineered vacuum package developed by Everest vacuum for waste oil distillation plants and edible oil refining plants which consist of a two/three-stage configuration of vacuum pumps along with cyclone separator, intermediate condenser with receiver & filter trap units. The backup pump used is a liquid ring vacuum pump that has been specially modified to run oil/alternate sealing fluid typically the same/similar medium as the process vapor to avoid contamination leading to a drop in performance. Thus, these machines when used in combination with a roots vacuum pump (mechanical vacuum booster) offer a high level of ultimate vacuum up to 0.01 mbar. We offer 6 different configurations 3,000m3/hr -> 30,000 m3/hr pumping speed at machine inlet at duty point vacuum making them an ideal choice for used oil distillation, waste oil distillation and other similar oil distillation applications.

11 Benefits our customers experience and report after installing Everest Oilsyst Vacuum system in used oil distillation

Typical reduction in operating temperature by 30 - 70 Deg C (up to 17.5%) , from existing operating temperature.
Consistent and reliable vacuum as opposed to conventional technologies.
Increased yield because of consistent & deeper vacuum by up to 55% more extraction from the bottom.
High colour & low odour leading to less consumption of clay/final processing.
Plug & Play, Ready to Run one-button start/stop operation
Compact design, Gen-III design optimized based on continuous customer feedback field trials.
High ROI, as benchmarked in the industry.
Rugged, reliable with low downtimes.
Good VLS design leads to low air contamination/smell from the discharge of vacuum pumps.
Technology is acceptable by the pollution control board, India.
Low specific power consumption, which typically enables us to deliver up to 360m3/hr/kw of effective pumping or 60ltr/hr/kw of input feed.

7 Most common mistakes, while selecting Vacuum Systems for used oil distillation

Incorrect pump sizing based on ultimate vacuum and capacity.
Wrong pump sealing selection
Wrong sealing fluid selection
Incorrect condenser sizing
Improper vacuum line sizing
Inefficient design of inlet cyclone trap
Wrong installation of air liquid separator

The Technology

The OILSYST© consists of a liquid ring vacuum pump, an air liquid separator, filter unit, condenser, heat exchanger, recirculation pump all units mounted on one compact frame. The system is typically a 3 stage system with two stages as the Roots Vacuum pumps and Backup stage as a liquid ring vacuum pump.

During the Operation the Vacuum Pump ejects the gases sucked from the process thru the discharge port that is connected to the Air Liquid Separator.
The Gas coming out of the ALS is dried with only saturated vapours which is further passed into the boiler where any residue vapour gets burnt and its energy utilized.
The complete circuit of sealing fluid is 100% Recirculation & Reuse, thus saving substantial cost as opposed to fresh oil.
The system is fully equipped with a cyclone separator , intermediate condenser and a filter trap unit and an Air Liquid Separator (ALS).
The system has very low pollution footprint and no additional effluent generation.
This system because of the above features is termed as a Semi-dry system.

Why Everest Vacuum

Vast Experience

42+ years experience in manufacturing roots vacuum pump with more than 43% market share & more than 10000 installations serving more than 2700+ customers.

World Class Manufacturing

1,00,000+ Sq. Ft of dedicated manufacturing with best in class mother machinery, ISO 9001, ISO 14001, ISO 45001 QMS Systems

Pan India Presence

Pan India Presence of more than 40 years with Sales & Service Staff of more than 40+ people deployed all across the country with regional offices in Hyderabad & Baroda

R&D Labs

DISR, Govt. of India Approved & Recognized In House R&D Lab with 5+ Patents and National Award Winner, Energy Efficient Pumps.

Testimonials

Everest Vacuum is a leading vacuum systems solution provider with great after sales service & support, they have done brilliantly well in understanding our
complete product & process requirement, designed a customised solution for us & supported us in commissioning of the product in the right fashion. We had to upgrade our installations from Stem/Water Jet ejectors to Dry Screw Vacuum Pumps looking into the enormous advantages that it would offer in terms of consistent deep vacuum & environmental friendly technology. We are very glad that we dealt with such a company who demonstrated high standards of professionalism along without losing sight of customer requirements. We would like to work with them again in the future & wish them all the best.

Mr.Kunal Sikchi

MD, Matrix LifeSciences

We have been using Everest Dry Vacuum Pumps & Systems for more than 5 years now. Everest machines are running very efficiently and have helped us save millions of rupees in terms of enhancement in productivity, downtime and innovative engineering.

Mr. RP Bhosale

AVP, Engineering (Vinati Organics limited)

The Machines procured from Everest are running well in our processes. The Commissioning team of Everest has shown their expertise with the processes and has successfully completed the commissioning of the machine.

Mr. Suresh Bahadur

AVP, Admark Polycoats Pvt Ltd.