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Basic
Twin Lobe Rotary Air Blower : Everest Twin Lobe
Rotary Air Blowers belong to the category of
Positive Displacement Blowers. They consist
of a pair of lobes, rotating inside a properly
shaped casing, closed at ends by side plates.
The drive lobe is connected to the driven lobe,
through a pair of gears & they always rotate
in opposite directions. As the rotors rotate,
air is drawn into inlet side of the cylinder
casing & forced
out from the outlet side against the system
pressure. With each revolution, four such volumes
are displaced. The air which is forced out is
not allowed to come back due to small internal
clearance within the internals of the machine
except a very small amount called 'SLIP'. There
is no change in the volume of air within the
machine but it merely displaces the air from
the suction end to the discharge end, against
the discharge system resistance. Since the lobes
run within the casing with finite clearances,
no internal lubrication is required. The air
thus delivered is 100% Oil Free. These blowers
deliver, practically, a constant flow rate independent
of the discharge pressure conditions. To illustrate
further, let us consider a case when the discharge
of a blower is connected to the bottom of a tank,
having water to a depth of 'H' mm. The air discharged
out of the blower accumulates in the discharge
line until sufficient pressure is built (slightly
over 'H' mm of WG), when it starts to escape
out. The system resistance or the static load
on the blower is thus 'H' mm of WG. The power
consumed by the blower depends upon the flow
rate and the total pressure head on the blower.
A blower is capable of resisting high pressures
but the mechanical limitations arising due to
increased power intake, temperature rises and
increase in 'SLIP' restricts the working pressure
head to about 7000 mm WG for Air Cooled Blowers
and 10,000 mm WG for Water Cooled Blowers in
single stage operation. The blowers are generally
selected for the maximum system pressure which
they may encounter during operation & the
prime mover is selected accordingly. When in
operation, the blower offers a considerable
power saving since the power consumed by it depends
upon the actual working pressure under which
it operates and not the rated pressure. Consider
a case when Everest Twin Lobe Rotary Air blower
is selected for an application requiring a capacity
of 'Q' m3/hr at 'H' mm of WG at which the power
is specified as 'P' KW. Under the rated condition
it would consume 'P' KW, but if the system back
pressure falls from the rated/design value,
the blower automatically starts working under
lesser head & power requirement falls accordingly.
These salient features make Rotary Air Blowers
a versatile machine. They are ideal for applications
requiring Constant Flow Rate at Varying Discharge
Pressures.
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